| Unit Title |
Session |
| |
|
|
Machine Shop Safety and Orientation
|
1.0 |
|
▪ Machine Shop Safety
|
1.1 |
|
▪ Machine Shop Orientation
|
1.2 |
| |
|
| Metal Identification |
2.0 |
|
▪ SAE – AISI Classification
Systems
|
2.1 |
|
▪ Criteria for Steel Selection
|
2.2 |
|
▪ Using the SAE-AISI Numerical
Designation System
|
2.3 |
|
▪ Six Major Tool Steels with
Assigned Symbols
|
2.4 |
|
▪ Visual Test
|
2.5 |
|
▪ File Test
|
2.6 |
|
▪ Rockwell Hardness Tester
|
2.7 |
|
▪ Applications
|
2.8 |
| |
|
|
Benchwork & Layout
|
3.0 |
|
▪ Workholding Devices
|
3.1 |
|
▪ Hand Tools
|
3.2 |
|
▪ Layout
|
3.3 |
|
▪ Abrasive Cut-off Saw
|
3.4 |
|
▪ Bench Grinder
|
3.5 |
| |
|
| Fitting and Assembly |
4.0 |
|
▪ Screw Threads
|
4.1 |
|
▪ Pipe Threads
|
4.2 |
|
▪ External Threading - Dies
|
4.3 |
|
▪ Internal Threading - Taps
|
4.4 |
|
▪ Fasteners
|
4.5 |
| |
|
|
Drill Press
|
5.0 |
|
▪ Components of the Drill Press
|
5.1 |
|
▪ Drill Chuck, Taper Shank,
Drill Bits, and Drill Drift Key
|
5.2 |
|
▪ Cutting Tools
|
2.3 |
|
▪ Safety Rules
|
5.4 |
|
▪ Coolant Use
|
5.5 |
|
▪ Drilling, Reaming, and Boring
|
5.6 |
|
▪ Parting Operations
|
5.7 |
| |
|
| Lathes 1: Introduction
and Safety |
6.0 |
|
▪ Introduction to Lathes
|
6.1 |
|
▪ Lathe Applications
|
6.2 |
|
▪ Lathe Safety
|
6.3 |
| |
|
|
Lathes 2: Toolholders and Cutting Tools
|
7.0 |
|
▪ Toolholding for the Lathe
|
7.1 |
|
▪ Cutting Tools for the Lathe
|
7.2 |
|
▪ Grinding Procedure for a Lathe
Tool Bit
|
7.3 |
| |
|
| Lathes 3: Operations |
8 - 9.0 |
|
▪ Facing and Center Drilling
|
8 - 9.1 |
|
▪ Lathe Processes
|
8 - 9.2 |
|
▪ Lathe Finishing Processes
|
8 - 9.3 |
|
▪ Cutting Speeds
|
8 - 9.4 |
|
▪ Applications
|
8 - 9.5 |
| |
|
|
Mills 1: Introduction and Safety
|
10.0 |
|
▪ Components of the Milling
Machine
|
10.1 |
|
▪ Milling Terms and Definitions
|
10.2 |
|
▪ Work-Holding Devices
|
10.3 |
|
▪ Digital Readouts
|
10.4 |
|
▪ Milling Safety
|
10.5 |
|
▪ Cutting Fluids
|
10.6 |
|
▪ Mill Troubleshooting
|
10.7 |
|
▪ X-Axis, Y-Axis, Z-Axis
|
10.8 |
| |
|
| Mills 2: Toolholders and
Cutting Tools |
11.0 |
|
▪ Climb and Conventional Cutting
|
11.1 |
|
▪ Cutting Tools
|
11.2 |
|
▪ Milling Machine Operations
|
11.3 |
|
▪ Toolholding Devices
|
11.4 |
|
▪ Table of RPM
|
11.5 |
| |
|
|
Mills 3: Operations
|
12 - 13.0 |
|
▪ Indicate Head of Mill
|
12 - 13.1 |
|
▪ Indicate Vise
|
12 - 13.2 |
|
▪ Edgefinder
|
12 - 13.3 |
|
▪ Milling a Keyway
|
12 - 13.4 |
| |
|
| Surface Grinder |
14.0 |
|
▪ Grinding and Abrasive
Machining Processes
|
14.1 |
|
▪ Surface Grinding
|
14.2 |
|
▪ Types of Surface Grinders
|
14.3 |
|
▪ Grinding Problems
|
14.4 |
|
▪ Trueing and Dressing
|
14.5 |
|
▪ Grinding Wheel Safety
|
14.6 |
| |
|
|
Review and Final Examination
|
15 - 16.0 |
|
▪ Review/Completion—Sessions
1-14
|
15 - 16.1 |
|
▪ Comprehensive Final
Examination
|
15 - 16.2 |
| |
